5 Tennessee plants · presses, CNC & injection molding · live from the Kepware gateway stream
Timeframe
Custom
Plant
Type
Trends over time
The 365-day daily gold layer: how effectiveness, output, quality and energy have moved across the selected window. Buckets auto-scale to day / week / month.
Effectiveness trend
OEE with its Availability / Performance / Quality components
Output & scrap trend
Good parts per bucket (bars) with scrap rate overlaid
The floor, right now
One plant drawn as its floor plan — dock doors, staging, and machine bays — with every machine colored by its live state at the snapshot moment (mid-shift on the most recent day) and batch progress under running machines. The other plants stay on the strip above; click one to bring it into focus, or switch to all plants. Hover a machine for its batch, part and operator.
Fleet status
Effectiveness by machine
OEE over the selected timeframe. Compare plants and machine types, then drill into the machines that lag. Colored by machine type.
OEE by plant & type
Fleet OEE grouped two ways for the selected window
Lowest-OEE machines
The machines with the most opportunity in this window
Losses and output
Downtime Pareto by fault reason
Unplanned downtime minutes in the selected timeframe
Loss decomposition
Where planned production time went — the six big losses
Process discipline
Changeover performance and reliability — the plant manager's levers behind availability. Showing the machines furthest from target.
Changeover vs standard
Actual setup minutes ÷ standard — past the 100% line is slower than standard
Reliability — MTBF and MTTR
Mean run hours between unplanned faults (goal ≥ 8 h) and mean minutes to recover
Condition monitoring
Sensor trends over the trailing 30 days — the early-warning layer for maintenance. Channels resolve to each machine type's real sensor (press oil temp & pump vibration, CNC spindle bearing & load, molding barrel & injection pressure).
Machine state timeline
RUN / SETUP / IDLE / FAULTED / DOWN segments over the selected days (trailing 30-day window, staffed hours). Filter to a plant or a single machine to read it.