Vectis Works · Shop Floor Intelligence

Cumberland Metalworks — Shop Floor Operations

10 hydraulic presses · Nashville & Dickson, Tennessee · live from the Kepware gateway stream
Timeframe
Custom
Plant

The floor, right now

Layout view of both plants with each press colored by its state at the snapshot moment — mid-shift on the last selected day. Hover a press for its batch, part, and operator.

Fleet status

Effectiveness

OEE = Availability × Performance × Quality, computed per machine per production day from run-state occupancy, ideal cycle times, and part counts.

OEE by machine and day

Cell value = OEE %

Time utilization by machine

Share of staffed hours in the selected timeframe

Losses and output

Downtime Pareto by fault reason

Unplanned downtime minutes in the selected timeframe

Daily output and scrap

Good parts per production day, scrap rate labeled

Process discipline

Are changeovers hitting standard, and how reliable is each press? The plant manager's levers behind the availability number.

Changeover vs standard

Actual setup minutes ÷ standard minutes per machine — past the 100% line is slower than standard

Reliability — MTBF and MTTR

Mean run hours between faults (bars, goal ≥ 8 h) and mean minutes to recover

Machine state timeline

Each row is one press across the selected production days, staffed hours only (07:00–23:00 local).

Condition monitoring

Sensor trends per press over the selected timeframe — the early-warning layer for maintenance. Single days are drawn at 15-minute resolution, longer ranges hourly.